Coombabah Waste Water Treatment Plant upgrade (Australia)
- Migration of existing Bailey DCS system to Siemens Simatic PCS7. Development of
Digester Control Software, using Siemens Simatic PCS7. Assistance in Configuring System
network for complete plant wide redundancy using Siemens OLM switches. Commissioning of PLC Termination cabinets, Danfoss Drives, Schneider Drives and Siemens Simocodes at panel manufacturers and on-site commissioning.
OEM (Australia)
- Fibre optic and radio transmission of load measuring, monitoring and logging.
Australian Country Choice (Australia)
- Migration of existing Bailey DCS system to Siemens Simatic PCS7. Development of Boiler
Control Software, using Siemens Simatic PCS7. Commissioning of PLC Termination cabinets, panel design and manufacturing and onsite commissioning.
Illovo Merebank Fermentation DCS Migration to PCS7 (South Africa)
- Migration of current fermentation plant from ORSI PMC15 DCS to Siemens PCS7. Merging
and updating the PCS7 Distillation plant with the new Fermentation plant to allow for plant wide control from one system. Updating system network drawings. Configuring System network for complete plant wide redundancy using Siemens Scalance switches for network management. Commissioning of PLC cabinets at panel manufacturers. Commissioning of software and all instrumentation from the field to the WinCC SCADA screens. FAT and SAT documentation development.
Sudanese Sugar Company (Sudan)
- Configuration and Commissioning of Sugar Factory Front End, using Allen Bradley
CompactLogix Controllers and I/O, Rockwell RSLogix5000 software, Rockwell Factory Talk
View SCADA
HPCL Lauriya and Sugauli (India)
- Configuration and Commissioning of Chainless Diffuser on 2 separate sites in Northern
India, using Allen Bradley CompactLogix Controllers and I/O, Rockwell RSLogix5000 software, Rockwell Factory Talk View SCADA.
Water Utilities Corporation (Botswana)
- Configuration Commissioning of a complete Water Treatment Plant including design
modification consulting, using Allen Bradley ControlLogix Controllers and I/O, Rockwell
RSLogix5000 software, GE Proficy iFix SCADA.
Illovo Noodsberg Pan Automation (South Africa)
- Automation of Continuous Pans from a manual system to complete automation using
Siemens Simatic OpenPMC with Siemens ET200 IO. Commissioning of software and
ET200M IO from the field to the SCADA screens.
Water Utilities Corporation (Botswana)
- Configuration and Commissioning of Water Distribution Systems throughout the Northern
& North Eastern Regions of Botswana, including Radio Telemetry systems, using Allen Bradley MicoLogix and CompactLogix Controllers and I/O, Elpro and Radwin Radio Telemetry systems, Rockwell RSLogix5000 software, Adroit SCADA
Ubombo Sugar Backend Expansion Project (Swaziland)
- Design and implementation of PCS7 architecture and network for complete redundancy
using Siemens Scalance switches for network management. Functional Design Specification, FAT and SAT document development. Software development of continuous pan control automation, Mix juice and Clear juice automation. WinCC SCADA graphic design and implementation. Commissioning of software and ET200M IO from the field to the WinCC SCADA screens.
LACSA Ion Exchange (South Africa)
- Upgraded manually operated pharmaceutical plant to full automation using Siemens PCS7
and Simatic Batch control. A combination of ET200M and ASI IO was used to achieve this. Design of reporting, risk analyses, FAT and SAT documentation. Software development and WinCC SCADA graphic design and implementation. Commissioning of software, ET200M and ASI IO from the field to the WinCC SCADA screens.
Savola Group (Saudi Arabia)
- Maintenance contract in place since 2003 for supply of DCS automation as well as for
training and support. Upgrades from S5 to ORSI OPMC / Siemens PCS 7. PCS 7 installation comprising of 3x S7400?H Redundant Automation Stations, Redundant OS Servers, CAS,
4x OS Clients, 2x Engineering Stations
Umfolozi Sugar Pan Automation Migration (South Africa)
- Migration of existing continuous pan software from ORSI PMC20 to Siemens Simatic
OpenPMC using Simatic Historian. Commissioning of software and ET200M IO from the field to the SCADA screens.
Ushukela Gledhow Sugar Front End upgrade (South Africa)
- Implementation of software Automation on Front?End Cane Preparation on Diffuser and
Milling lines using Simatic OpenPMC with ET200M IO.
Illovo Nakambala A and C Packing Warehouse (Zambia)
- Design and implementation of PCS7 automation for packaging and palletizing of sugar. Software development and WinCC SCADA graphic design and implementation.
Commissioning of software and ET200M IO from the field to the WinCC SCADA screens. Functional design specification development.
Binzagr Unilever (Saudi Arabia)
- Siemens PCS 7 and Simatic Batch implementation. Raw Material Tank Management
System. Soap Line Speed Synchronization System, Mixing Plant Batch Automation System. User Requirement Specification for MES production order management and material management system
Volkswagen Assembly Line (South Africa)
- Implementation of Siemens S7?300 PLC for the purpose of data capture from third party
PLC’s. Software development to calculate production downtime from the third party
devices and the reason why downtime occurred during vehicle production.
Ushukela Gledhow Sugar Pump Station and Purification Plant (South Africa)
- Assisted in the relocation of the existing Pumpstation and Purification plant automation
from Siemens S5 PLC to Simatic OpenPMC.
Illovo Kilombero Pump stations (Tanzania)
- Assisted in the automation of four Pressure Pump Stations using Siemens S7?200 with
Siemens TD200C HMI display. PLC panel design and loop drawing design.
Illovo Germiston Bulk handling SCADA (South Africa)
- Assisted in the implementation of interfacing a HMI SCADA to the Allen?Bradley SLC PLC
for bulk handling of sugar route control using Simatic IT Historian
